I am using OrcaSlicer/BambuStudio with the P1P. Also, the hotend currently has hardened steel gears and a 0.8mm nozzle.

Am I forced to print the lego pieces slowly? Is there a setting or function that I can tweak to slow down my printer when it reaches the tiny circular geometry?

25 points

Lego parts are incredibly precise, and the manufacturing tolerances have been consistent for decades. It’s nearly impossible to replicate that precision on any modern printers.

That being said, different parts are more tolerant of wiggle room. Grabbing a stud is hard, grabbing a 2x4 is not. If you were going to print a minifig head, trying to replicate the neck barrel is gonna be tough, but making a larger hole with 2-3 ridges which taper to grip might be easier. If you plan what you’re doing and are realistic about what you can print, it’s definitely not out of the question.

Lego is ABS if I’m correct.

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4 points

Yeah I hadn’t thought about getting the smaller bits off the plate.

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7 points
*

My only advice is that it’s not worth the hassle. If you really want to though, yeah, slower is probably better.

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3 points

You might be right about that. Still being able to print at that quality or near it, would look good.

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8 points

Resin, 100%, is your solution. Not FDM.

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1 point

As great as it is at detail, even resin won’t be perfect. Plus it won’t last if you use it because of the nature of resin.

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2 points

Absolutely, but even when it looks perfect, it still won’t match the tolerances of actual Lego pieces so it won’t function as well if at all. They’re super meticulous about that stuff and amazing at it especially for a toy company!

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7 points

Unless you have free power and filament, wouldn’t it be cheaper to buy specific Lego bricks?

Unless it’s just for the heck of it obviously. Then print away :p.

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5 points
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Depends. I recently was in that situation and it was easier and more cost-effective to just print them.

I recently bought some Lego Star Wars sets and printed out some Display stands for them but the connection between the stands and the model was expected to be a 2x4 Lego plate. I didn’t have those plates at hand so I looked online and found it from the official Lego site.

The individual “Plate 2x4” would cost 0.14EUR each. Since I needed 3 this would be 0.42EUR. But the mailing costs would be over 9EUR.

So ordering 3 of those Lego pieces would cost me almost 10 bucks. I just printed them out which worked well, they were a bit tight fit but are still holding.

But I wouldn’t necessarily say that this is a replacement for actual Lego pieces. As a quick alternative that you can’t see or that has less interaction with other pieces (doesn’t need to fit correctly on all sides) then I think this can work.

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3 points

My next step in between buying from Lego and printing would be Bricklink or a second-hand Lego brick and mortar store like Bricks & Minifigs. Printing can get the job done and probably works fine for a display stand or similar, but you’ll never get the tolerances needed to match Lego out of a consumer 3D printer.

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3 points

Rare Lego pieces get expensive fast. Some short googling brought up a windscreen that sells for around $190

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2 points

There’s so many advantages to making your own. No wait time, and custom pieces. Only the connections are needed.

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6 points
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The tolerance on a lego brick is ±0.005mm. you’re going to have a hard time achieving that on any FDM printer, even commercial ones.

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2 points

This is why you can attach a brick made in 1988 to one made in 2024.

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3 points

I’ve previously printed custom lego pieces for the Lego League kids, that my wife has at work. I’m using a Creality Ender 3 S1 with 0.4mm nozzle. Though I’ve not tried smaller parts. They were 8x2 units and 2 or 3 units high. They have the name of the kid on the side. It took some tries to get the tolerances good enough, but now I can print them with normal speed and minimal post processing.

So I think it depends on what pieces you want to print.

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